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Course Outline

Introduction to Design Six Sigma

  • History and evolution.
  • Key principles and benefits.
  • Differences between DMAIC and DFSS.

Introduction to DFSS

  • Definition and objectives.
  • Comparison with traditional Six Sigma.
  • Key components of DFSS.

DFSS Methodologies

  • Overview of DMAIC.
  • Introduction to DMADV.
  • Selecting the appropriate methodology.

Define Phase

  • Identifying customer needs and requirements.
  • Defining project scope and objectives.
  • Voice of the Customer (VoC) techniques.

Measure Phase

  • Identifying key metrics and data collection.
  • Measurement system analysis.
  • Process mapping and flowcharting.

Analyze Phase

  • Data analysis techniques.
  • Root cause analysis.
  • Design of Experiments (DOE).
  • Failure Modes and Effects Analysis (FMEA).

Design Phase

  • Concept development and selection.
  • Robust design principles.
  • Simulation and modeling tools.

Improve Phase

  • Optimizing design for performance and cost.
  • Prototyping and testing.
  • Lean principles in design.

Verify Phase

  • Validating design solutions.
  • Pilot testing and feedback.
  • Verification and validation techniques.

Control Phase

  • Implementing control plans.
  • Sustaining improvements.
  • Project documentation and reporting.

DFSS Project Management

  • Leading DFSS projects.
  • Change management strategies.
  • Effective communication and stakeholder management.

Summary and Next Steps

Requirements

  • Foundational understanding of Six Sigma principles.
  • Familiarity with general quality management concepts.

Audience

  • Engineers.
  • Designers.
 21 Hours

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