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Course Outline
Foundations of WAAM and Hybrid Manufacturing
- Introduction to metal additive manufacturing technologies
- Core mechanics of WAAM and material deposition techniques
- Emerging trends in hybrid robot-CNC manufacturing strategies
Essentials of FANUC Welding Robot Programming
- Overview of FANUC robotic architectures and the ROBOGUIDE environment
- Generating motion paths specific to arc welding tasks
- Managing teaching points, tool offsets, and coordinate frameworks
Optimizing GMAW for WAAM Deposition
- Tuning Gas Metal Arc Welding (GMAW) parameters for WAAM compatibility
- Controlling wire feed rates, travel speeds, and electrical current
- Strategizing single-bead and multi-bead layer structures
Syncing HAAS CNC Systems
- Introduction to 5-axis worktable configurations and component setup
- Performing reference alignment and calibration relative to robotic paths
- Designing CNC toolpaths for hybrid finishing operations
Bridging Robot and CNC Workflows
- Strategic process planning: evaluating robot-led versus CNC-led hybrid sequences
- Implementing handshaking protocols, data communication, and synchronization methods
- Simulating and refining real-world operational timing
Validating Processes and Resolving Issues
- Ensuring geometric precision and consistency in WAAM outputs
- Addressing weld imperfections, layer distortion, and post-processing requirements
- Applying standard troubleshooting procedures in hybrid manufacturing settings
Conclusion and Future Directions
- Revisiting the key elements of an integrated WAAM production cycle
- Roadmaps for validating production readiness and scaling operations
- Subsequent actions for testing, regulatory safety compliance, and quality control
Requirements
- Familiarity with industrial automation frameworks
- Practical experience in welding or robotic programming
- Foundational understanding of CNC machining operations
Target Audience
- Technicians specializing in robotic welding
- Engineers in manufacturing and automation sectors
- Specialists managing hybrid CNC and robotic production lines
21 Hours
