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Course Outline

Introduction and overview: From Henry Ford’s production system to the Toyota Production System

5S and workplace organization

What is 5S and what benefits does it bring to an organization?

5S – the first step towards lean production

Waste – what is it? How is it created? How to identify and eliminate it?

How to implement 5S

Sort

  • How to sort
  • Red-tagging

Set in Order

How and why to arrange items in their designated places

Shine

  • How to implement cleaning and why it is so important
  • Standardization
  • How to implement standardization and significantly improve productivity

Sustain

  • The most critical stage where the 5S program often fails

Safety

  • The sixth S – how to reduce the number of workplace accidents
 7 Hours

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