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Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of industrial robotics ecosystems
  • Key communication standards: OPC UA, Modbus, and Profinet
  • The respective roles of ROS and PLCs in automation environments

ROS-PLC Communication and Integration

  • Exploring ROS topics, services, and message structures
  • Foundations of PLC programming for ROS connectivity
  • Leveraging OPC UA and MQTT to achieve interoperability

Setting Up the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Establishing network connectivity between the robot and PLC
  • Creating communication bridges between disparate systems

Control and Coordination of Industrial Robots

  • Implementing ROS-based motion control for robotic arms
  • Mapping PLC signals to ensure task synchronization
  • Achieving coordinated operation between robots and machine processes

Digital Twins and Virtual Commissioning

  • Understanding the concept and architecture of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Maintaining real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Acquiring telemetry data from PLCs and sensors
  • Utilizing Python or ROS tools to analyze performance data
  • Refining robotic workflows through predictive analytics

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and libraries
  • Incorporating machine vision and AI-based quality inspection
  • Addressing security and maintenance concerns in ROS-PLC systems

Hands-on Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Linking the simulation with PLC control logic
  • Testing synchronization and optimization capabilities in real time

Requirements

  • Working knowledge of industrial automation and PLC systems
  • Experience with Python or ladder logic programming
  • Fundamental understanding of robotics and control communication protocols

Target Audience

  • Automation engineers involved in developing or maintaining robotic systems
  • Systems integrators implementing ROS-PLC communication
  • Professionals specializing in digital twins or industrial simulation environments
 28 Hours

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